Acrylic work: Routing Acrylic Projects
Working with acrylic isn't very hard, but you do have to be meticulous. Straight cuts are important, and the smoother the edges you achieve, the better your joints will bond. Many people wonder how sumps are assembled and don't realize that the bonding agent literally welds the two pieces into one piece with a chemical reaction that melts and merges the material. You need a triple cut (ATB) blade with 80 or more teeth for a clean edge.